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Example · Small-Item E-Commerce Packaging

Built for what ships in a mailbox.

Sunglasses, small electronics, accessories and gadgets need packaging that protects the product, looks premium on unboxing, and still ships efficiently at e-commerce volumes. Below are two structures we regularly source for exactly this kind of product.

TWO-PIECE RIGID BOX + FOAM INSERT

Rigid Two-Piece Box

A base-and-lid rigid box with a shaped foam or paperboard insert cradling the product — the standard for sunglasses, watches, and small premium accessories that need to feel high-end on opening.

  • StructureBase + telescoping lid
  • MaterialRigid chipboard, wrapped
  • InsertDie-cut foam or paperboard
  • Finish optionsSoft-touch, foil, emboss
  • Typical useSunglasses, watches, jewelry
FRONT-LOCK MAILER, SELF-SEAL

Front-Lock Mailer Carton

A self-locking, glue-free mailer carton that ships flat and folds into a snug shipping box — efficient for small gadgets, chargers, and accessories where the box itself is also the shipper.

  • StructureSelf-locking one-piece carton
  • MaterialSBS or E-flute corrugated
  • InsertCorrugated divider (optional)
  • Finish optionsMatte lamination, spot UV
  • Typical useSmall electronics, gadgets, cables
Branded mailer box, thank-you card, and boxed product for e-commerce unboxing

Branded Unboxing Example

A complete small-item unboxing set produced within our supplier network — outer mailer box, printed interior lid, thank-you insert card, and a boxed product nested inside. Shown with Cortex branding as a capability example; the boxed product is a sample used for illustration.

Note: These are illustrative structure examples used to show sourcing and manufacturing capability, not photos of a completed client project. Dimensions, materials, and finishing are adjusted per product during the sampling stage of every order.

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